Wi-Fi-scanning robot makes manufacturing more flexible, secure

July 20, 2026

Built in 10 months by a UM-Dearborn-led team, a new autonomous robot could help manufacturers design better factory wireless networks and spot coverage issues and security vulnerabilities while workers sleep.

A group portrait of seven people standing and kneeling around a white, upright Omron mobile robot in a spacious, modern indoor building. Two men kneel in the front row on either side of the robot, while five men stand in a line behind it. Several team members are wearing University of Michigan gear. The robot features a screen displaying a map or diagnostic layout, a attached handheld controller, and an amber safety light on top.
WiseBot with members of the UM-Dearborn faculty and student team. Back, from left, Sourabh Harapanahalli, William Elliot, Alireza Mohammadi, Junaid Farooq, Nathan Nouhan, Hussien Ismail; front: from left, Samuel Bellaire, Samir Rawashdeh

The necessity of reliable wireless networks like Wi-Fi and 5G — and the angst that can accompany an unstable connection—are, for many, fundamental elements of 21st-century life. As it turns out, the same is true for manufacturers, where wireless data is an intangible but essential raw material.

Wi-Fi and 5G are increasingly used in manufacturing, particularly in customized and made-to-order production, where manufacturers continuously retool facilities to turn out a wide variety of different products. The approach, which is gaining popularity in sectors like contract electronics assembly, in-demand apparel production and custom metal fabrication, rearranges machines frequently and relies on wireless networks to reprogram them. The constant reshuffling of equipment can create costly dead spots in wireless networks, as well as security vulnerabilities that could be exploited by bad actors.

A white Omron autonomous mobile robot equipped with a touchscreen display, safety light, antennas, and side-mounted controllers standing indoors on a tiled floor.
The autonomous, data-sniffing robot that can roll through a factory and generate a facilitywide heat map of every wireless network. Photo courtesy of Samir Rawashdeh

“Wireless is notorious for being a vulnerability,” says Professor of Electrical and Computer Engineering Samir Rawashdeh. “It’s hackable, devices come and go, and new sources of interference can appear at any time, and when something is going wrong, manufacturers need to quickly troubleshoot their networks. Generally, that means someone walking around with an antenna, which is expensive and time-consuming.”

Rawashdeh is part of a UM-Dearborn-led team that has developed a better way — an autonomous, data-sniffing robot that can roll through a factory and generate a facilitywide heat map of every wireless network, including Wi-Fi, cellular LTE and 5G. The team, which also includes Junaid Farooq, Jaerock Kwon and Alireza Mohammadi, all associate professors of electrical and computer engineering, is funded by a $900,000 grant from digital manufacturing institute MxD.

Just as importantly, the robot is capable of ferreting out rogue data networks. So it’s likely to be a valuable tool for companies concerned with security vulnerabilities. The hip-high device gets its mobility from an off-the-shelf rolling platform  manufactured by industrial automation company Omron. The platform was originally designed to trundle goods through warehouses, and Rawashdeh says reprogramming it for this exploration task, which it was not designed for, was a challenge.

Rawashdeh explains that the lidar-guided robot — lidar is a laser system that autonomous vehicles use to "see" their way around — is particularly useful in retooling situations, when engineers must figure out where to put wireless access points. It can also help pinpoint sources of interference, which can either come from an incidental source or a bad actor.

Both processes require a network map, which has traditionally meant workers trudging through factories with antennas each time a new tweak is made.

“With the robot, factory designers can make a tweak to the network, then turn on the robot at the end of the day to generate a new map overnight,” Rawashdeh says. “The next morning, they’ll know the effects of their changes. It’s much faster and less costly than having an employee survey the network during the workday.”

“The platform was originally made to go to one waypoint and stop, go to the next and stop and so on,” he says. “But we reprogrammed it to cancel a given waypoint when it was within a meter or so and go to the next one. So we were sort of tricking it into driving through a series of navigations rather than one at a time.”

Ultimately, the team developed software that enabled the platform to either navigate on its own or be steered by an operator using a joystick. The researchers partnered with Atlanta-based technology firm OPEX Systems to design the user interface, which enables operators to analyze and visualize the wireless maps produced by the robot.

A floor plan heatmap plotting 2.4 GHz eduroam Wi-Fi signal strength across the third floor of the Engineering Lab Building using X and Y spatial coordinates.
This is an example scan of the Engineering Lab Building's third floor. Photo courtesy of Samir Rawashdeh

Meeting MxD’s exacting specifications required a number of new algorithms to enable the robot to generate a map of a facility, plan efficient navigation paths and perform data acquisition and visualization. The team also had to add additional safety lasers to enable the robot to navigate safely around tables, design a new cooling system, incorporate a lockable USB data port and add emergency warning lights, among other logistical and functional design requirements.

“Developing a self-contained package like this was no small thing, particularly in a 10-month timeframe,” Rawashdeh says. “But it was really satisfying to see it come together. UM-Dearborn has long-standing partnerships with Omron Automation, with several robots available on hand from the start, so it really enabled us to hit the ground running on these kinds of projects. I think that was a big reason why we were chosen by MxD.”

Rawashdeh envisions that the robot could also be useful for designing wireless networks in newly constructed buildings, and for pinpointing the source of previously unidentified radio, interference, or jamming sources. The fully functional unit is currently on display at MxD’s facility in Chicago. It’s one-of-a-kind for now, but that could change as manufacturers learn about the technology. 

The project was completed under MxD contract (W9132T-22-2-0017) with the U.S. Army Engineer Research and Development Center. 

Story by Gabe Cherry, photo by Annie Barker